One Belt And One Road Economic And Trade Industrial Park, Zhengzhou, Henan

Professional Application Techniques of HPMC and HEMC in Building Materials

I. Core Functions & Selection Guidelines

PropertyHPMCHEMCPerformance Impact
Water RetentionExcellent (superior thermal stability)Excellent (better low-temperature performance)Reduces mortar water evaporation, prevents cracking
Dissolution RateFast in cold water (surface-treated options available)Slower (higher enzymatic degradation resistance)Affects open time
Viscosity Range4,000-200,000 mPa·s5,000-100,000 mPa·sHigh viscosity = thickening; Low viscosity = leveling
Ion ToleranceSensitive to polyvalent ionsSuperior electrolyte resistanceHEMC offers better stability in cementitious systems
Gelation Temp.60-90°C (methoxy group dependent)70-75°CSelect high gel-temp grades for hot climates

Selection Protocol:

  • Tile Adhesive/Mortar: HPMC (40K-80K mPa·s, high water retention)

  • Self-Leveling Compounds: HEMC (10K-20K mPa·s, enhanced flow)

  • ETICS Render: HEMC (alkaline resistance for high-pH cement environments)


II. Critical Application Techniques

1. Dissolution Optimization

  • Pre-dispersion Method:
    Dry-mix with fine aggregates (e.g., silica sand) for 30s before adding cement/water → Prevents lumping.

  • Cold-Water Dissolution:
    Optimal at water temp. ≤25°C & pH=6-8 (hot water causes surface gelation).

  • Solution Preparation:
    2-3% concentration, shear-mix at ≥800 rpm for 5 mins, then deaerate.

2. Dosage Precision Control

ApplicationDosage (% by weight)Function
Machine-applied plaster0.1-0.2%Prevents nozzle clogging, enhances adhesion
Ceramic tile adhesive0.3-0.5%Improves slip resistance & open time
EPS adhesive mortar0.2-0.3%Balances water retention and anti-sag
Self-leveling underlayment0.05-0.1%Controls flowability, reduces bleeding

Warning: Dosages >0.5% may delay setting and reduce early strength (per EN 1348).

3. Synergistic Formulation Approaches

  • Anti-sag: HPMC + 0.5% starch ether (enhances thixotropy)

  • Extended Open Time: HEMC + 0.1% PCE superplasticizer (prolongs workability by 30%)

  • Shrinkage Control: HPMC + 0.1% PP fiber (suppresses plastic shrinkage cracks)

4. Environmental Adaptation

ChallengeSolution
High-temperature (>35°C) applicationUse HPMC with gelation temp. >80°C + increase dosage by 0.1%
Low-temperature (<5°C) applicationSwitch to HEMC + ethylene glycol antifreeze
Highly absorbent substrates (AAC blocks)Use HPMC ≥100,000 mPa·s + pre-wet substrate

III. Troubleshooting Guide

  • Foaming in mortar: Inadequate deaeration / excessive mixing speed (>1,200 rpm)

  • Rapid skin formation: Insufficient water retention → Upgrade to higher viscosity grade

  • Delayed strength development: Verify cellulose purity (ash content <5% per GB/T 30101-2013)

  • Trowel drag: Over-dosing or incorrect viscosity grade selection


IV. Storage & Safety Compliance

  • Storage: Airtight containers at <25°C (77°F), 24-month shelf life (discard if clumped)

  • Safety: Wear N95 masks in dusty environments (ECHA Classification: Inhalation Toxicity Cat. 4)

Standards Reference:

  • ETAG 004: Water retention ≥95% for tile adhesives

  • GB/T 30101-2013: Cellulose ether testing for construction materials

Precision selection and process control of HPMC/HEMC can improve construction performance and durability by >20%. Botai can conduct experimental analysis and quantification according to your engineering needs, with complete Certificates of Analysis (COA), which is trustworthy!

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